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Total factory cost (throughput accounting)

In the simplified throughput accounting model, total factory cost comprises the factory’s operating costs other than direct materials treated as the totally variable cost. Labour and overheads are normally treated as fixed in the short term. Dividing total factory cost by available bottleneck hours gives factory cost per bottleneck hour, which is compared with throughput return per bottleneck hour. The term has a different scope from a general full production cost that includes direct materials, so identify the framework before calculating.

Worked example

A factory has $90,000 operating cost excluding direct materials and 3,000 bottleneck hours. Factory cost per hour is $30. A product earning $45 throughput per bottleneck hour has a throughput accounting ratio of $45 ÷ $30 = 1.5.

Common mistake

Including direct material in the factory-cost denominator after already deducting it in throughput.

Where it appears in your exams

QualificationExamRelationshipPeriod
ACCA PM Direct September 2026–June 2027